Industrialization has invented a new era of manufacturing where industrial die cutting was developed. Manufacturers needed to economically produce uniform component parts to produce their products and benefits of die cutting are applied to many industries. The need for the die cutting has increased with the advent of a broad range of materials. Various die cutting materials are plastic, foam, rubber, fish paper, polycarbonate film and vulcanized fiber. With extensive experience in die cutting, it is easy to die cut plastic components in various shapes and sizes. Fish paper is a laminated plastic that is highly flexible and has many electrical insulation properties. Polycarbonate films are excellent materials to impact resistant. Vulcanized fiber is another strong, laminated plastic that is excellent for die cutting. It is flexible and does not compromising with the strength. Cardboard or fiberboards are the most common materials processed within die cutting.
According to the study “Asia Die Cut Materials Industry Situation and Prospects Research report”, die cut materials in Asia are used in automotive door inserts, seat back stiffeners, cargo and truck liner components. Rubber gaskets within die cutting are the most efficient and cost effective way to create gaskets. Gaskets are a mechanical seals which fills the space between two or more surfaces and are of various designs based on industrial usage, budget, chemical contact and physical parameters. Plastic when die cut produces items such as plastic stiffeners, plastic hold downs and plastic letters. Plastic comes in many different varieties and is relatively of low cost, easy to manufacture, versatility, imperviousness to water, plastics are used in an enormous and expanding range of products, from paper clips, letters, stiffeners, shapes and hold downs. Polyethylene, PVC, polypropylene, polycarbonate, UHMW, HDPE and teflon are the various plastics used in die cutting materials market.
Foam is another best material used in die cut with its wide variety of applications. Foam seals are the most common item cut from foam and benefits from the accuracy of die cutting. Various foams used are closed cell foam, open cell polyurethane foam, silicone foam and urethane foam. Fabrics are also used in die cutting for various applications. Fabric comes in many different forms and is used for many different applications such as door fabric inserts, car seat inserts, bsr patches, nvh patches, flocked tape and padding. Various fabrics used in die cutting are polyester, cotton, felt, non-woven fabric, carbon fiber, denim, fleece and automotive carpeting. Various other materials used in die cutting are adhesive backed material, chipboard, cork, felt, flocked tape, neoprene, non-wovens, paper, vinyl, silicone, sponge rubber and urethane.
Adhesives are one of the various product types in die cut materials in Asian markets. Medical and other industries are the major end-users of die cut materials in Asia. Geographically, die cut materials in Asia market is spread across China, Japan, India, Korea, Saudi Arabia and other region. The leading players in die cut materials in Asia are 3M, Thrust Industries, JBC Technologies, Preco, Marian Inc. and Boyd Corporation.
Asia accounts for a largest share in the die cutting materials market due to industrialization. Emerging economic conditions couple with modernization are propelling the need for more die cutting materials in the various applications. The increasing consumption of die cutting materials is encouraging the market towards expansion in various sectors attracting huge recognition and this trend will continue over the next few years in Asian markets.
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